Maintenance

Our customers choose to outsource their maintenance and rely on us for this critical part of operational management. The reason for this is our proven record of bringing the best practices of outsourced maintenance to the table. Outsourced maintenance implies the following key aspects:

Providing the best in class engineer resources otherwise costing too much to hire and have in-house
Bringing the automation expertise and transitioning along with client staff
Producing the complete set of documentation (incident reports, work orders, etc.) for the client and making sure everything is documented
While building trust with the client, going an extra mile by creating a preventive maintenance culture within the organization

Maintenance and Repair Outsourcing

A big part of the outsourcing equation, particularly for managers facing hiring freezes, cuts in training budgets, aging maintenance workforces, and hard-to-find skilled labor pools, is maintenance outsourcing. Today, maintenance outsourcing provided by outside vendors is covering more and more maintenance tasks once handled by in-house staff.

What are the advantages of outsourcing? Outsourcing enables budget flexibility. It lets organizations pay for only the services they need and when they need them. It also reduces the need to hire and train specialized staff, brings in engineering expertise from the outside, and reduces capital expense, yielding better control of operating costs. The outsourcing arrangement can change as your maintenance needs change.

Reducing MRO Costs & Improving ROA

Our clients are looking to predicting and preventing failures as the key to reducing their maintenance, repair, and operation (MRO) costs, and to increase their return on assets. It’s not just the equipment cost and the number of maintained units and controls, but the financial impact of failure on production. That’s why improving maintenance practices deserves so much attention.

A trend toward outsourcing maintenance and adopting asset management applications is helping operators make the improvements that are crucial to keeping facilities up and running and keeping costs down.

Below are just sample checklists used during scheduled check-ups. Any fixing and rectification not delaying the check-up schedule are done immediately at the spot, while the rest is documented to be further attended to by service engineers.

Fire Safety Systems Maintenance and Repair

Check up for fire alarm panels
Check up for fire indicators
Check up for automatic sprinklers
Check up for fire alarms
Check up for electrical wire circuit
Check up for fire pumps
Check up for smoke detectors
Check up for the Audible and visual signaling device
Check up for automatic alarm initiating device
Check up for fire extinguishers
Check up standpipe and hose system
Check up for lightning protection system
Check up for fire doors and emergency exits
Check up for valves and fire department connections
Cleaning of detectors

HVAC Systems Maintenance and Repair

COOLING TOWER CHECKLIST

Check up for electrıcal wırıng for loose connectıon
Check and clean wet deck
Pressure wash for coolıng tower
Check up for draıns lıne for restrıctıons
Lubrıcating all bearıngs and remove old lubrıcant
Check up for fans and aır ınlet screens
Inspect key and keyways ın motor and drıve shaft
Clean ın out coolıng tower straıner ıf necessary

CHILLER CHECKLIST

Check up of the compressor for proper operatıon
Check up for dıscharge & sectıon gas pressure
Check electrıcal wırıng for loose connectıon
Check up for the oil pressure of the compressor
Check up forrefregırant pressure add gas if necessary
Inspect gasket look for leaks
Check up for unıt noise and vibration
Check up for motor greasıng
Check up for pıpıng and valves

WATER PUMP CHECKLIST

Check up for operatıon of the pressure control
Check up for lubrıcate pump and motor
Check up for motor and pump operatıon for exeesıve vıbratıon, overheating, noise
Check for seals packing glands
Cleaning of pumps interior
Check up for bearings of pumps
Check up for piping connections
Cleaning of strainer suction line

BOILER CHECKLIST

Check up for burner for flush back
Cleaning of all burners nuzzles
Cleaning of internal sections of boiler
Check up for gas pressure valves
Check up for operation gas pressure
Check up for operation of controls clean and adjust
Check up for solenoid valves , automatic gas valve, petal solenoid valve, butterfly gas valve, air louver

AHU (AIR HANDLING UNIT) CHECKLIST

Check up for unıt for noıse and vıbratıon
Cleanıng of fılters
Draınd and cleanıng of condensate pan
Lubrıcatıng of grease motor and blower bearıngs
Cleanıng of coıl wıth vacuum and water pressure
Remove/clean, adjust and reinstall evaporative pads
Check up for bypass valve
Check up for motor belt and pully for proper operation
Check up for tighten loose connection

FCU (FANCOIL) CHECKLIST

Check up for unıt for noıse and vıbratıon
Cleanıng of filters and change
Draın and cleanıng of condensate pan
Lubrıcate, greasing motor and blower bearings
Check up for of bypass valve
Check up for motor belt and pully for proper operation

AIR FANS CHECKLIST

Check up for bearings and noise
Check up for fan blade
Cleaning of blower
Check up for electrical loose connections
Cleaning of fun unit
Check up for air duct for any damage
Cleaning of the air inlet and outlet

EXPANSION TANKS CHECKLIST

Check up for float valve for proper function
Check up for tank for leakage
Cleaning of surrounding area

Electrical System Maintenance and Repair

Check up for main panels
Check up for panel cooling fans
Check up for all circuit breakers, magnetic conductors, and relays
Check up for all pressure switches
Check up for calibration of all main vessels
Check up for all indicating lamps
Check up for all on/off switches
Check up for all signal isolators
Check up for oil motor terminals
Check up for all tangle sensors
Check up for all pneumatic solenoids
Check up for Voltage
Lubricating of generators